Job descriptions taking into account professional standards 2016-2017

Sample instructions for a repairman of the 5th category

A sample job description is drawn up taking into account the professional standard Industrial equipment repairman

1. General Provisions

1.1. The repairman of the 5th category is a worker and reports directly to ……… (name of the position / profession of the manager)

1.2. To work as a repairman of the 5th category, a person is accepted who has mastered the educational programs of secondary vocational education - training programs for skilled workers, basic programs vocational training- programs vocational training by occupations of workers, retraining programs for workers, advanced training programs for workers.

1.3. Performance of work by a repairman of the 5th category at a height of 1.3 m is not allowed.

1.4. The repairman of the 5th category must know:

1) documents, objects, methods and techniques for performing work of a lower qualification, provided for by production (by profession) instructions and (or) professional standard;

2) requirements for the layout and equipment of the workplace;

3) rules for reading drawings;

4) purpose, arrangement of universal devices and rules for the use of metalwork and control and measuring tools;

5) the device and principles of operation of serviced components and mechanisms, equipment, units and machines;

6) basic technical data and characteristics of components and mechanisms, equipment, units and machines;

7) the technological sequence of operations in the diagnosis and control of the technical condition of units and mechanisms, equipment, units and machines of medium complexity;

8) technological sequence of operations when performing:

Fastening works;

adjustment work;

Lubrication works;

9) methods for diagnosing the performance characteristics of complex components and mechanisms, equipment, units and machines;

10) ways to do:

Fastening works;

adjustment work;

Lubrication works;

11) rules and sequence of execution operations:

Disassembly and assembly of assembly units of complex units and mechanisms;

Replacement of complex components and mechanisms;

Adjustment of complex units and mechanisms;

Adjustment of complex units and mechanisms;

12) methods for diagnosing the technical condition of complex units and mechanisms;

13) special operational requirements for assembly units;

14) requirements for technical documentation of complex components and mechanisms;

15) rules for the operation of equipment, units and machines to maintain the main parameters, technical characteristics;

16) frequency and maintenance procedures for complex equipment, units and machines;

17) rules and procedure for drawing up technical documentation for repair work during maintenance;

18) methods and means of quality control of the work performed;

19) basic mechanical properties of processed materials;

20) typical defects in the performance of metalwork, the reasons for their occurrence and methods of prevention;

21) ways to eliminate defects in the process of performing metalwork;

22) methods of dimensional processing of complex parts;

23) methods and sequence of fitting operations of metalwork processing of complex parts;

24) the main types and causes of marriage during machining, methods of prevention and elimination;

25) signs of a symbol for tolerances, qualifications, roughness parameters, ways of basing blanks;

26) general information about the system of tolerances and landings, qualifications and roughness parameters according to qualifications;

27) principles of operation of peeling, table drilling and grinding machines;

28) the technological process of mechanical processing on peeling, table-drilling and grinding machines;

29) purpose, rules and conditions for the use of the most common clamping devices, measuring and cutting tools for mechanical processing of parts on peeling, table-boring and tool-grinding machines;

30) types and purpose of hand and power tools;

31) purpose, arrangement and rules for the use of control and measuring instruments;

32) rules and sequence of measurements;

33) methods and ways of quality control of performance:

Mechanical processing;

Locksmith processing;

34) labor protection requirements for the maintenance of complex equipment, units and machines;

35) requirements of labor protection when performing:

Works on peeling, table-boring and grinding machines;

locksmith work;

Assembly and dismantling works;

36) ……… (other requirements for the necessary knowledge)

1.5. The mechanic-repairman of the 5th category should be able to:

1) perform work (operations, actions) at lower levels;

2) maintain the condition of the workplace in accordance with the requirements of labor protection, fire, industrial and environmental safety, the rules for organizing the workplace of a locksmith when:

Maintenance;

Locksmith processing;

4) disconnect and de-energize complex components and mechanisms, equipment, units and machines;

5) produce:

Visual control of the wear of components and mechanisms;

Measurements with the help of control and measuring instruments;

Fastening works;

Adjustment work;

Lubrication works;

6) draw up technical documentation for repair work during maintenance;

7) draw up defective statements for the repair of complex equipment, units and machines;

8) prepare assembly units for installation and dismantling;

9) disassemble and assemble assembly units, replace complex components and mechanisms;

10) perform fitting and adjustment of complex components and mechanisms;

11) choose metalwork and mechanized tools and fixtures when performing assembly and dismantling works, for metalwork processing of complex parts;

12) to make simple fixtures for assembly and dismantling works;

13) to make measurements with the help of control and measuring instruments;

14) determine interoperational allowances and tolerances for interoperational dimensions;

15) make markup in accordance with the required technological sequence;

16) to perform felling, straightening, bending, cutting, filing, drilling, countersinking, countersinking, deployment of complex parts in accordance with the required technological sequence;

17) perform scraping, sawing, fitting and fitting, grinding, finishing, polishing;

18) determine the dimensions of parts and assemblies with universal and specialized measuring tools in accordance with the technical documentation;

19) check the compliance of complex parts and assemblies and auxiliary materials with the requirements of technical documentation (maps);

20) install and fix parts and assemblies in clamping fixtures of various types;

21) select and prepare for work cutting and measuring tools, depending on the material being processed;

22) set the optimal processing mode in accordance with the technological map;

23) manage:

peeling machine;

Desktop drilling machine;

sharpening machine;

24) carry out processing in accordance with the technological route;

25) control the quality of work performed when:

Locksmith processing of complex parts using control and measuring tools;

Maintenance of complex equipment, units and machines, installation and dismantling works;

Machining parts with the help of control and measuring tools;

26) exercise Maintenance complex equipment, units and machines in compliance with labor protection requirements;

27) perform:

Work on peeling, table drilling and grinding machines in compliance with labor protection requirements;

Installation and dismantling works in compliance with labor protection requirements;

Locksmith processing in compliance with labor protection requirements;

28) ……… (other requirements for the necessary skills)

1.6. ……… (other general provisions)

2. Labor functions

2.1. The labor functions of a repairman of the 5th category are:

2.1.1. Maintenance and repair of complex parts, assemblies and mechanisms, equipment, assemblies and machines:

1) maintenance of complex components and mechanisms, equipment, units and machines;

2) installation and dismantling of complex components and mechanisms;

3) locksmith processing of complex parts;

4) machining of complex parts and assemblies.

2.1.2. Management of lower-skilled repairmen (category).

2.2. ……… (other functions)

3. Responsibilities

3.1. Before the start of the working day (shift), a 5th category repairman:

1) undergoes a pre-shift (preventive) medical examination in accordance with the established procedure;

2) receives a production task;

3) passes, if necessary, briefing on labor protection;

4) accepts the shift;

5) checks the serviceability of devices, tools, inventory, etc., means personal protection;

6) ……… (other duties)

3.2. In the process of work, a repairman of the 5th category:

1) performs the work for which he was instructed and allowed to work;

2) uses overalls, footwear and other personal protective equipment;

3) receives instructions from the immediate supervisor on the performance of the task, safe methods and methods of work;

4) comply with the rules for the use of technological equipment, fixtures and tools, methods and techniques for the safe performance of work;

5) immediately notify the immediate supervisor of all shortcomings found during work;

6) comply with the requirements of personal hygiene and industrial sanitation;

7) ……… (other duties)

3.3. During the working day (shift), a 5th category repairman performs the following duties as part of his labor functions:

3.3.1. As part of the labor function specified in subparagraph 1 of paragraph 2.1.1 of this instruction:

2) analyzes the initial data (technical documentation, assembly, mechanism);

3) carries out diagnostics of the technical condition of complex components and mechanisms, equipment, units and machines;

4) performs adjustment of complex components and mechanisms, equipment, units and machines;

5) performs lubrication work;

6) determines violations in the operation of complex units and mechanisms, equipment, units and machines;

3.3.2. As part of the labor function specified in subparagraph 2 of paragraph 2.1.1 of this instruction:

1) carry out preparatory and final operations and maintenance operations of the workplace;

2) analyzes the initial data (technical documentation, components and mechanisms);

3) carries out diagnostics of the technical condition of complex units and mechanisms;

4) assembles and disassembles assembly units of complex units and mechanisms;

5) carries out the replacement of complex units and mechanisms;

6) performs adjustment of complex units and mechanisms;

7) exercises control over the quality of the work performed.

3.3.3. As part of the labor function specified in subparagraph 3 of paragraph 2.1.1 of this instruction:

1) carry out preparatory and final operations and maintenance operations of the workplace;

2) analyzes the initial data (technical documentation, detail);

3) performs dimensional processing of complex parts;

4) carries out fitting operations of metalwork processing of complex parts;

3.3.4. As part of the labor function specified in subparagraph 4 of paragraph 2.1.1 of this instruction:

1) carry out preparatory and final operations and maintenance operations of the workplace;

2) analyzes the initial data (technical documentation, part, assembly) to maintain the technological process of machining complex parts and assemblies;

3) prepares the machine for machining complex parts and assemblies;

4) performs the technological process of mechanical processing of complex parts and assemblies;

5) exercise control over the quality of the work performed.

3.3.5. As part of the labor function specified in clause 2.1.2 of this instruction:

1) issues shift assignments to repairmen of a lower qualification (category);

2) organizes and coordinates the work of repairmen of a lower qualification (category);

3) gives instructions and explanations on the performance of work to repairmen of a lower qualification (category);

4) carries out quality control of work performed by repairmen of lower qualification (category).

3.4. At the end of the working day (shift), the repairman:

1) brings devices, tools into proper condition, transfers them for storage;

2) removes dirt from overalls and safety shoes, if necessary, places them for drying and storage;

3) submits the established reporting;

4) performs an inspection (self-examination);

5) hand over the shift;

6) ……… (other duties)

4. Rights

4.1. When performing his labor functions and duties, a 5th category repairman has labor rights provided for by the employment contract concluded with the employee, the Internal Labor Regulations, local regulations, the Labor Code Russian Federation and other acts of labor legislation.

4.2. ……… (other worker rights provisions)

5. Responsibility

5.1. The repairman of the 5th category is subject to disciplinary liability in accordance with Art. 192 of the Labor Code of the Russian Federation for improper performance through his fault of the duties listed in this instruction.

5.2. The repairman of the 5th category is financially responsible for ensuring the safety of the inventory items entrusted to him.

5.3. A repairman of the 5th category for committing offenses in the course of his activities, depending on their nature and consequences, is involved in civil, administrative and criminal liability in the manner prescribed by law.

5.4. ……… (other liability provisions)

6. Final provisions

6.1. This instruction was developed on the basis of the Professional Standard "Industrial Equipment Repairman" approved by Order of the Ministry of Labor and Social Protection of the Russian Federation of December 26, 2014 N 1164n, taking into account ... ... ... (details of the organization's local regulations)

6.2. Familiarization of the employee with this job description is carried out upon employment (before signing the employment contract).

The fact that the employee is familiarized with this job description is confirmed by ……… (signature on the familiarization sheet, which is an integral part of this instruction (in the journal of familiarization with job descriptions); in a copy of the job description kept by the employer; otherwise)

6.3. ……… (other final provisions).

the Russian Federation Sample documents and reporting forms

Production instruction for a repairman

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This production instruction for a repairman was developed on the basis of the Unified Tariff and Qualification Handbook (ETKS N 2, part 2), Safety Rules when working with tools and devices RD 34.03.204.

1. GENERAL REQUIREMENTS

1.1. The repairman is a worker and reports directly to the foreman (head of the economic department, or head of technical department, or the head of the construction department).

1.2. The repairman must perform his duties in accordance with the requirements of this Instruction.

1.3. A person with a secondary education and appropriate training in the specialty is appointed to the position of a repairman.

1.4. The repairman must know:

arrangement of repaired equipment, units and machines;

machine regulation rules;

ways to eliminate defects in the process of repair, assembly and testing of equipment, units and machines;

device, purpose and rules for the use of used control and measuring tools;

design of universal and special devices;

methods of marking and processing simple various parts;

system of admissions and landings;

quality and roughness parameters;

properties of acid-resistant and other alloys;

the main provisions of preventive maintenance of equipment;

design features of the repaired equipment, units and machines;

technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;

technological process of repair, assembly and installation of equipment;

rules for testing equipment for static and dynamic balancing of machines;

geometric constructions with complex markup; methods for determining premature wear of parts;

ways to restore and harden worn parts and apply a protective coating.

1.5. The repairman is appointed to the position and dismissed by the order of the head of the institution in accordance with current legislation RF.

1.6. Persons at least 18 years of age who have passed medical examination, theoretical and practical training, testing of knowledge of labor safety requirements in the prescribed manner and those who received admission to independent work.

1.7. The mechanic-repairman is provided with overalls and safety shoes in accordance with applicable standards.

1.8. A repairman needs to know and strictly comply with the requirements for labor protection, fire safety, and industrial sanitation.

1.9. The repairman must:

observe the rules of internal labor regulations and the established regime of work and rest;

perform work that is part of his duties or entrusted by the administration, provided that he is trained in the rules for the safe performance of this work;

apply safe work practices;

be able to provide first aid to the injured.

2. RESPONSIBILITIES

Before starting work, the repairman must:

2.1. Check your workplace: the presence of uniform illumination, the absence of clutter with foreign objects.

2.2. Check the serviceability of metalwork tools, fixtures and make sure that their condition complies with labor safety requirements.

2.3. Upon receipt of a power tool, hand-held electric machines, check:

serviceability of the cable (cord), its protective tube, plug, insulating parts of the body, handle, brush holder covers, the presence and serviceability of protective covers;

the clarity of the switch;

idle work.

2.4. Check the serviceability of portable ladders.

2.5. Before repairing the equipment, make sure that it is stopped and disconnected from the mains.

2.6. When using a portable lamp, check: the presence of a protective grid, the serviceability of the cord and insulating tube, the serviceability of the socket and plug. The voltage of portable lamps should not exceed 42 V.

2.7. During work, the repairman must:

start work on the repair of equipment only after disconnecting it from all types of energy;

when manually cutting metal with a hacksaw, use safe working methods;

when cutting metal with a chisel, wear goggles;

when working with a screwdriver, firmly fix the part in a vice, do not hold it in your hand;

when editing metal, wear gloves;

the removed components and parts should be laid steadily on wooden linings;

when disassembling press joints, use special pullers;

removal and installation of heavy parts of the equipment should be carried out using lifting mechanisms;

wash parts with kerosene in a special container;

work with the use of a ladder should be performed by two people

to perform work at height, in the absence of stationary platforms, use mobile platforms, step-ladders, and be guided by the requirements of the instructions for labor protection when working at height.

2.8. The repairman is prohibited in the process of work:

when doing work wrenches build them up with pipes, other keys, use keys large sizes with laying metal plates between the faces of bolts or nuts and the jaws of the key;

when working on scaffolding, scaffolding, allow them to be overloaded with materials, parts, tools;

leave loose parts of the equipment even during a short break in work;

performing work with power tools and pneumatic tools, carrying out hot work from a ladder;

eating, smoking, having extraneous conversations.

2.9. Repairman at the end of the working day:

tidies up his workplace;

cleans tools and inventory in the place allotted for them;

personal protective equipment used during work is located in the places intended for these purposes.

3. RESPONSIBILITY

The Maintenance Technician is responsible for:

3.1. Timely and high-quality implementation of the duties assigned to him.

3.2. Organization of their work, timely and qualified execution of orders, instructions and instructions of the management, regulatory legal acts on their activities.

3.3. Compliance with internal regulations, fire safety and Rules of the road of the Russian Federation.

3.4. Maintenance of documentation provided for by the current regulatory legal acts.

3.5. Prompt action, including timely informing management, to eliminate violations of safety, fire and other rules that pose a threat to the activities of the institution, its employees and other persons.

3.6. For violation of labor discipline, legislative and regulatory acts, a repairman may be brought to disciplinary, material, administrative and criminal liability in accordance with applicable law, depending on the severity of the misconduct.

4. RIGHTS

The repairman has the right to:

4.1. Receive from the employees of the enterprise the information necessary for the implementation of its activities.

4.2. enjoy information materials and legal documents necessary for the performance of their duties.

4.3. Pass certification in accordance with the established procedure with the right to receive the appropriate qualification category.

4.4. Request and receive necessary materials and documents related to the issues of its activities and the activities of employees subordinate to it.

4.5. Interact with other services of the enterprise on production and other issues that are part of its functional responsibilities.

4.6. Enjoy all labor rights in accordance with the Labor Code of the Russian Federation.

5. FINAL PROVISIONS

5.1. Familiarization of the employee with this instruction is carried out upon admission (transfer) to work in the profession for which the instruction was developed.

5.2. The fact of familiarization of the employee with this instruction is confirmed by a signature in the familiarization sheet, which is an integral part of the instruction, kept by the employer.

Designed by:
Head of structural unit:
(surname, initials)		(signature)
Agreed:
Head (specialist) of the labor protection service:
(initials, surname)		(signature)
Agreed:
Head (Legal Counsel) of the Legal Service:
(initials, surname)		(signature)
Agreed:
Head (specialist) of the personnel management service:
(initials, surname)		(signature)
Familiarized with the instructions:
(initials, surname)		(signature)

The locksmith profession is predominantly male. You don't need to have it to get it. higher education, it will be enough secondary-special. Few enterprises, whose work depends on the serviceability of production equipment, can do without technical specialists, in particular, a mechanic to repair it.

This determines the advantages of this specialty: the availability of stable wages at the average level, or above it, the constant demand in the labor market. In addition, by improving his qualifications, a locksmith can achieve a better position, increasing the ranks at the beginning, and then becoming the head of the link.

List of duties performed

The nature of the tasks solved in the work process depends on the category of the employee and his specialization. So in plumbing, the level of qualification is indicated by the assigned category. It depends on the level of practical knowledge and experience. There are six of them in total, where the easiest tasks are performed by repairmen of the first category. In some workshops that use experimental and experimental equipment, it is possible to assign the 7th and 8th category.

Special attention deserves such a qualification as a rolling stock repairman. These specialists work not just with production equipment, machine tools and machines. A rolling stock repairman is engaged in the repair of wagons and locomotives, as well as troubleshooting their parts and eliminating the detected malfunctions.

The tasks that repairmen of industrial equipment, machine tools and other things perform in the course of their professional activities are somewhat different. Their activity is more narrowly focused, focused on the maintenance of machines and mechanisms of a certain type.

Tasks solved by rolling stock repairmen and requirements for them

Those candidates who apply for the position of rolling stock mechanic must be physically strong and have the following knowledge and skills.

• The specialist must understand the general principle of the design and manufacture of wagons and locomotives, as well as their individual parts.
• It is necessary to have knowledge about the ways and methods of carrying out checks of the serviceability of elements and parts of the rolling stock.
• It requires skills to restore parts that have undergone mechanical and physical wear.
• The specialist must have knowledge of the purpose and characteristics of liquids intended for flushing and lubricating components and assemblies.

Based on the required knowledge, it is possible to determine the nature of the work and the operations performed by the repairman of the rolling stock.

It is important that a worker involved in the maintenance, repair of locomotives and wagons, their elements must have good eyesight and hearing. And also have flexible hands. Such requirements are formed from the specifics of the work processes performed.

Just like industrial equipment fitters, rolling stock repairers have a degree of qualification, indicated by the corresponding categories.

Tasks solved by mechanics of industrial equipment and requirements for them

Job Responsibilities I mean the performance of such functions as assembly and dismantling, maintenance and repair of parts of mechanisms, their components and assemblies, the selection of spare parts required for this. In the course of their professional activities, the specialists of this link also perform the processing and sharpening of the necessary parts, and carry out preventive work.

Based on this list of operations performed in the workflow, a list of requirements for candidates for the position of a repairman is formed.

• Knowledge of the manufacture and design of serviced equipment.
• An understanding of basic kinetics and mechanics is required.
• The specialist must have accuracy, patience and responsibility.
• The employee must have skills in the selection of lubricating fluids, their purpose and characteristic properties.
• The locksmith must be aware of general principles and methods of repairing equipment and its parts and be able to apply this knowledge in practice.

The qualification of repairmen is confirmed by the assigned categories.

Operations performed by locksmiths according to the available ranks

As the employee's qualifications increase, the complexity and responsibility of the processes being performed also increase. According to the unified tariff-qualification guide (ECTS), a repairman has the following job responsibilities.

The list of duties of a locksmith of the 1st category includes operations for fitting threaded connections, preparing parts and mechanisms for repairs, and cleaning them. As well as the preparation of metalwork tools for technical work: cleaning, sharpening and lubrication.

Worker 1st the qualification category must have knowledge of the basics of the operations performed, the names of the tools used, the types of lubricating fluids and their purpose.

Repairman 2nd discharge performs the functions of repair and maintenance of simple mechanisms, assemblies and mechanisms. If it is necessary to carry out work with parts of medium complexity, they are carried out under the supervision of a more qualified employee. It is allowed to perform work with the use of electrical and pneumatic equipment.

The requirements for the workers of this link include knowledge of the basic principles of assembly and disassembly operations of units and assemblies, the purpose and methods of using precision measuring instruments, physical properties materials used in the course of work.

Workers of the 3rd category perform operations on locksmith processing of parts, prefabricated and dismantled work of units and assemblies of medium complexity. As well as repair and test work with various mechanisms and elements.

Due to the nature of the tasks performed, such requirements apply to workers in this category as knowledge of the principles of the device and operation of the equipment being repaired. Also technologies for assembly and disassembly operations. The employee must know the physical properties of the materials being processed.

Responsibilities of a 4th category repairman equipment. It implies carrying out installation and dismantling work in the units and assemblies of these mechanisms, commissioning. A repairman of this qualification must draw up defective sheets for equipment. Also, professional duties include the manufacture of devices for repair and installation work.

In accordance with this functionality, the repairman must know the device and the principle of operation, the main devices for carrying out repair work technology for the use of precision measuring instruments. The employee must be able to troubleshoot during repairs and maintenance. Possess knowledge in the field of marking parts and skills in adjusting mechanisms.

Responsibilities of a Tier 5 Repairman repair and maintenance of complex equipment and mechanisms in conditions of intense and dense landing. Assembly and dismantling, as well as commissioning for complex units and assemblies. Delivery of the equipment after carrying out the necessary repair operations. Elimination of premature equipment wear.

A locksmith of the 5th category must know and be able, in addition to other basics of plumbing, the technology for adjusting and monitoring the correct installation of equipment. And also have the skills to conduct tests for balancing a static and dynamic nature. It is important that the employee can determine the presence of premature wear of equipment elements and eliminate it using reinforcements and protective coatings.

Professional responsibilities mechanic-repairmen of the 6th and higher categories. At the same time, they apply to complex large-sized and experimental equipment. For example, a repairman of this skill level should be able to work with supercentrifuges, CNC machines, hydraulic and steam-hydraulic presses, and others.

seventh and eighth qualifying category is assigned only when working in those shops that use unique and experimental equipment in their work.

According to the principle described above, as the complexity of the operations performed, qualifications are assigned to rolling stock repairmen.

Bearing Buyers Attention

Characteristics of works.

Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair. Locksmith processing of parts and assemblies according to 6 - 7 qualifications. Dismantling, repair and assembly of components and equipment in conditions of intense and dense landings.

What should know:

• design features of repaired equipment, units and machines
• technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines
• technological process of repair, assembly and installation of equipment
• rules for testing equipment for static and dynamic balancing of machines
• geometric constructions with complex markup
• ways to determine premature wear of parts
• ways to restore and harden worn parts and apply a protective coating.

Work examples

1. Multi-spindle turret lathes, copiers, jig boring machines, gear cutting machines and roll lathes - medium repair, installation, adjustment, accuracy testing, start-up and commissioning.
2. Aggregates high pressure(synthesis columns), separators, evaporators, water condensers, refrigerators - current and medium repairs.
3. Machines for distillation and distillation - overhaul.
4. Devices, high pressure gas pipelines - revision, repair and testing.
5. Complex film-projection devices and processing machines - medium repair.
6. Oxygen and argon equipment for open-hearth furnaces - repair, maintenance.
7. Gas blowers - overhaul and testing.
8. Vacuum drying and ironing rollers - repair and adjustment.
9. Gearboxes for semi-automatic lathes - assembly and switching with mutual fitting of splined rollers and gears.
10. Oxygen booster compressors - overhaul.
11. Lifting machines - repair, adjustment and leveling of crane runways.
12. Machines for sorting letters - repair.
13. Filling machines for open-hearth furnaces - complete repair with shaft replacement, adjustment of all mechanisms.
14. Loading machines - revision of the mechanism of movement and rotation, disassembly, assembly, alignment and replacement of parts.
15. Automated washing machines - repair and adjustment.
16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.
17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.
18. Mechanisms of hydraulic lines of machine tools - repair, assembly, adjustment.
19. Vacuum and fore-vacuum pumps - overhaul.
20. Blast furnaces - installation of an inclined bridge.
21. Reactors - repair.
22. Rotary kiln crane gearboxes and rolling mill differential gearboxes - revision, repair.
23. Robots and manipulators with program control with a repair complexity category of up to 20 units. - overhaul, adjustment.
24. Deep drilling rigs - repair.
25. Gear grinding, gear shaping, gear cutting machines with complex curved guides - checking for accuracy.
26. Machine tools with program control - checking for rigidity.
27. Volumetric turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.
28. Vacuum evaporators - disassembly, repair, assembly.
29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.
30. Economizers, superheaters, compressor and blower units - overhaul, delivery after testing.
31. Electric and ore-thermal furnaces - checking the alignment of the lifting screws, conveyor and landing of the furnace body on all four columns.

JOB DESCRIPTION

mechanic-repairman of the 5th category

1. General Provisions

1.1. real job description determines the functional, job duties, rights and responsibilities of the 5th category repairman of the New Technologies subdivision (hereinafter referred to as the 5th category Repairman) institution).

1.2. A person who meets the following requirements for education and training is appointed to the position of a 5th category repairman:

The main vocational training programs are vocational training programs for the professions of workers, positions of employees, programs for retraining workers, employees, advanced training programs for workers, employees;

Educational programs of secondary vocational education - training programs for skilled workers (employees);

with practical experience:

At least one year of experience as a mechanic-repairman of the 3rd qualification level;

Special conditions for admission to work as a repairman of the 5th category:

Passage of mandatory preliminary (when applying for a job) and periodic medical examinations (examinations), as well as extraordinary medical examinations (examinations) in the manner prescribed by the legislation of the Russian Federation;

1.3. The repairman of the 5th category must know:

Device, purpose, principle of operation of pumps and devices;

principled technology system serviced (repaired) installation;

Rules for labor protection when testing components, mechanisms, machines, apparatus, pipelines, fittings and assemblies;

Internal labor regulations;

Regulatory, guiding and methodological documents for hydropneumatic testing;

Rules on labor protection during the repair of components, mechanisms, machines, apparatus, pipelines, fittings and assemblies;

Fundamentals of welding and rigging;

Device, purpose, principle of operation of fittings, pumps, technological pipelines, heat exchangers, liquid nozzles;

Technological repair operations;

Requirements for the quality of work;

Types of marriage, the causes that give rise to it, ways to eliminate it;

Features of repair of the equipment of the serviced installation;

The device and principle of operation of liquid nozzles and burners;

Rules for the rational organization of labor in the workplace;

Device, purpose, principle of operation of pumps, fittings, technological pipelines, heat exchangers;

Principal technological scheme of the serviced installation;

Rules for the care of tools and equipment;

Labor protection rules and building codes and regulations, fire safety rules;

Requirements for the quality of work;

Technological repair operations, features of repair of serviced equipment;

The sequence of operations when performing installation and dismantling works in accordance with the characteristics of the materials used and the required shape of the product;

Special operational requirements for assembly units.;

Types and purpose of hand and mechanized tools;

Requirements for the layout and equipment of the workplace;

Rules on labor protection when performing installation and dismantling works;

Rules for reading detail drawings;

Methods of quality control when performing installation and dismantling works;

1.4. The mechanic-repairman of the 5th category should be able to:

Inspect and evaluate the correct operation of the serviced equipment;

Work with locksmith tools;

Determine the malfunctions of the repaired equipment;

Work with pneumatic power tools;

Possess the skills of centering equipment of medium complexity and technological pipelines;

Perform tin work;

Install plugs;

Possess the skills of metalwork and assembly work;

Install plugs;

Mark pipes for cutting;

Work with metalwork and pneumoelectric tools;

Manufacture of gland packings;

Work with machine tools;

Perform tin work;

Replace gaskets on flanged connections;

Work with the winch mechanism and other rigging devices;

To produce flat gaskets (seals);

Work with insulating materials;

Identify malfunctions of repair equipment and repair equipment;

Use the technical documentation for the assembly (technological, route and operational maps of the assembly);

Read technological documentation of general and specialized purposes;

Carry out installation and dismantling works in accordance with the required technological sequence;

Comply with labor protection rules when performing installation and dismantling works;

Use mechanized tools when performing installation and dismantling work;

Check the condition of the workplace in accordance with the requirements of labor protection, fire, industrial and environmental safety, the rules for organizing the workplace of a locksmith;

To control the quality of performed installation and dismantling works;

Use locksmith tools and fixtures;

Perform the preparation of assembly units;

1.5. The repairman of the 5th category is appointed to the position and dismissed by order CEO Institutions in accordance with the current legislation of the Russian Federation.

1.6. The repairman of the 5th category reports to the General Director of the Institution and the head of the "New Technologies" division

2. Labor functions

2.1. Testing of components, mechanisms, machines, devices, pipelines, fittings and assemblies.

2.2. Repair of knots, mechanisms, cars, devices, pipelines, fittings and units.

2.3. Disassembly-assembly of components, mechanisms, machines, devices, pipelines, fittings and assemblies.

2.4. Installation and dismantling of components, mechanisms, machines, devices, pipelines, fittings and assemblies.

3. Job responsibilities

3.1. Control of pipeline elements during hydraulic testing.

3.2. Preparation and control during hydraulic testing of heaters with a steam space with a floating head.

3.3. Preparation and control during hydrotesting of sectional condensers-refrigerators.

3.4. Preparation and control during hydraulic testing of coil condensers - refrigerators with straight cast-iron or steel pipes.

3.5. Implementation of test runs of pumps in various modes.

3.6. Repair of sectional condensers-refrigerators.

3.7. Pump repair.

3.8. Repair of liquid nozzles.

3.9. Repair of heat exchangers, space heaters, floating head heat exchangers.

3.10. Repair of coil condensers - refrigerators with straight cast-iron or steel pipes.

3.11. Repair of technological pipelines and fittings.

3.12. Replacement of valves, oil pipes, pipe handles and other similar units of pumps and compressors.

3.13. Dismantling-assembly of liquid nozzles and burners.

3.14. Dismantling-assembly of heat exchangers, heaters with steam space, with a floating head.

3.15. Dismantling-assembly of sectional condensers-refrigerators.

3.16. Disassembly-assembly of coil condensers - refrigerators with straight cast-iron or steel pipes.

3.17. Dismantling-assembly of flange connections.

3.18. Dismantling-assembly of pipeline fittings with operating pressure (Ru) up to 4 MPa (megapascal).

3.19. Dismantling-assembly of simple pumps.

4.2. Improve qualifications, undergo retraining (retraining).

4.3. Enter into relationships with departments of third-party institutions and organizations to resolve issues within the competence of a 5th category repairman.

4.4. Participate in the discussion of issues that are part of his functional duties.

4.5. Make suggestions and comments on the improvement of activities in the assigned area of ​​work.

4.6. Apply to the relevant local authorities or to the court to resolve disputes arising in the performance of functional duties.

4.7. Use information materials and legal documents necessary for the performance of their duties.

4.8. Pass certification in the prescribed manner.

5. Responsibility

The repairman of the 5th category is responsible for:

5.1. Failure to perform (improper performance) of their functional duties.

5.2. Failure to comply with the orders and instructions of the General Director of the Institution.

5.3. Inaccurate information about the status of the execution of assigned tasks and instructions, violation of the deadlines for their execution.

5.4. Violation of the internal labor regulations, fire safety and safety regulations established in the Establishment.

5.5. Causing material damage within the limits established by the current legislation of the Russian Federation.

5.6. Disclosure of information that became known in connection with the performance of official duties.

For the above violations, a repairman of the 5th category can be brought in accordance with the current legislation, depending on the severity of the misconduct, to disciplinary, material, administrative, civil and criminal liability.

This job description has been developed in accordance with the provisions (requirements) of the Labor Code of the Russian Federation dated December 30, 2001 No. 197 FZ (Labor Code of the Russian Federation) (with amendments and additions), professional standard"Mechanic of technological installations" approved by order of the Ministry of Labor and Social Protection of the Russian Federation dated November 27, 2014 No. 944n and other regulatory legal acts regulating labor relations.