Recommendations for assembly and installation. Heating systems for country and country houses. Boilers, geysers, water heaters - Repair, service, operation. Recommendations for installation and installation Gas boiler aogv 11.5

Company manufacturer:

Description Gas boiler AOGV-11.6-3 Economy:

Purpose: For heating
Fuel type: Natural (main) gas or liquefied (balloon) gas

Boiler independent of electricity
Boiler automation: Gas valve ZhMZ
Power, kW: 11.6
Dimensions: H 855 mm x W 315 mm x D 412 mm
Maximum working pressure: 1.5 atm. (Use an open expansion tank)
Boiler tank volume: 30 l
Chimney diameter: 117+-2mm
Connection fitting diameters:
- gas - 1/2""
- inlet / outlet of the heating part - 1 1/2 ""
Gas consumption no more than - 1.3 m3 per hour
Liquefied not more than - 0.43 kg per hour
Weight: 35 kg
Consumable parts for this model:
- thermocouple for boilers AOGV-11.6 and AKGV-11.6 Economy manufactured before May 2004 -
- thermocouple for boilers AOGV and AKGV - 11.6 Economy release from May 2004 -
- the same for all models
- for AOGV and AKGV-11.6 boilers manufactured from 1.09.2000
Our recommendations:
When repairing the unit, look
When choosing spare parts, look
Please read in the heating system
We strongly recommend to install in systems with an open expansion tank
Before installation, please read
Basic knowledge
Answers to frequently asked questions when buying

Distinctive features Gas boiler AOGV-11.6-3 Economy:

Working and practicing repair, we give you eight points that other boiler manufacturers simply will not give an answer to, because the time is not right, and the money is not the same, and the conditions are not the same, and people, too, have already "wasted", so that for their own responsibility solve these kinds of questions.

Agree that for the boilers of the Zhukovsky plant this is a real advantage:

1. Availability. The boiler is produced by us. 100%.
2. Availability of spare parts. Here we already answer directly. Parts are and will be. 100%
3. There are NO requirements for the heating system. You don't need to download or set up. If necessary, then open-type expansion tank installed under the ceiling. I poured water with a ladle and it works. 100%
4. There are no requirements for the qualification of the master. No. Any person will start the boiler. Anyone can fix it. 100%
5. Does not require mandatory electricity, stabilizers and pumps. Works by itself. Boiler automation does not require electricity. Very relevant. 100%
6. There is no maintenance of either the system or the boiler itself. There is no service where you need to run a little, otherwise there will be no guarantee. Once you did everything right and calm down - enough for 15-20 years. 100 %
7.Practical experience of the plant itself, and gas facilities, and ordinary people: fathers, mothers, grandmothers and grandfathers with such boilers are very large, from the 50s. Therefore, the Zhukovsky cauldron itself, and our experience of working with it, is a national treasure and a heritage of the time. And this should not be forgotten. 100%
8. Alteration of the boiler, if desired, for liquefied gas is so simple, even primitive and consists only in twisting the nozzles for liquefied gas into the burner and nothing more. 100%

Taking into account all the above points, we advise you to always work with us for the simple reason that our attitude to this work is exactly what you need. Thank you!

Our comment:

Introducing the Econom boiler with gas valve ZhMZ. The design of the boiler in 2016 is unchanged.

The delivery set of the boiler includes: The device itself, a draft interrupter, a thermometer, valve diaphragms (a spare part for the gas unit), a shield, a product passport. The draft sensor itself is located on the upper part of the boiler in a special recess in the housing (it is not at all difficult to notice). A sticker with its number and type is pasted on the inside of the door of each device. The number indicated on this sticker must match the number indicated in the product passport when it was sold. The top of the boiler is covered with a lid, in which small holes are visible - these are turbulators. Through them, the achievement maximum efficiency for this boiler design. The heating connection fittings exit from the back of the boiler, horizontally.

Both pipes for connection to heating are 1 1/2"". Automation is a gas supply valve to the burner and a boiler control unit.

In the heating equipment store, the site you can buy the AOGV-11.6-3 Economy gas boiler at a price of 0 rubles!

What is a gas boiler aogv? The abbreviated decoding means that this is a gas-fired hot water heating device, that is, a gas boiler for house or apartment heating systems. From the usual boilers that are installed in individual systems heating, gas boilers aogv differ in that they have complete energy independence (the ability to fully operate offline, without connecting to the electrical network), equipped automatic system(APCS) of control and management, which can control equipment modes, air draft controllers and flame strength in the wick without human intervention.

Features and differences between AOGV and other gas heaters

Versatility and autonomy are the main advantages of a boiler in a private house. The versatility lies in the fact that the equipment can operate not only from a centralized gas pipeline, but also from bottled gas - just change the type of burner. Moreover, in the absence of electricity electronic system control is successfully replaced by mechanical automation - this is complete energy independence and autonomy.

For housing of different sizes, you can choose boilers of the appropriate power, and this parameter is reflected in the marking of the unit: for example, the brand of the AOGV 17 boiler stands for a gas water heating apparatus with a maximum power of 17 kW.

Heat-generating elements of the unit: devices and sensors of automation, combustion chamber, jacket (heat exchanger), air duct (chimney channel). In the Russian Federation, the main suppliers of this autonomous heating equipment are the Borinsky and Zhukovsky plants - all Zhukovsky and Borinsky AOGVs are produced in a floor version. Borinsky plant is engaged in the production of heaters floor type in a rectangular case, with automation located in the back of the same case. All automation is mounted in different designs and configurations - it can be domestic mechanical and / or electronic equipment, as well as European or American-made automation.

The Borinsky plant manufactures boilers with a rated power of 7, 11, 17, 23 and 29 kW in two modifications - a single-circuit boiler and a combined unit with two circuits, and this makes it possible to heat even small houses with with total area up to 70 m 2. In this feature, the advantage of the Borin units over the Zhukovsky ones, which are designed for large areas, is manifested.

The copper thermocouple is the next main element of the circuit, which activates the solenoid valve that blocks the gas into the combustion chamber when the wick is attenuated. The combustion chamber, which is equipped with gas boilers for a private house of the AOGV brand, is open, which means that the air to maintain combustion enters the chamber from the surrounding atmosphere. Such a device of the installation scheme should provide for the presence of both natural and forced ventilation in a private house. But if there is good natural draft, an electric fan should only be used in extreme cases.

The coolant jacket is located in the upper part of the combustion chamber, above the burner. Both circuits (if the AOGV boiler is double-circuit) have their own separate heat exchanger with separated water and / or coolant flows.

Zhukovsky Machine-Building Plant produces an AOGV boiler with a rated power of 11, 17, 23 and 29 kW in three versions: an economical heater (economy class), a universal boiler (universal class), and a comfort class.

In these units, automation differs - in terms of configuration and country of origin. All boilers have a piezoelectric burner ignition, which corresponds to the definition of heater autonomy. Depending on the power of the device, by marking in the passport, you can find out what area a particular unit can heat.

Heater parameters

The high efficiency of AOGV - up to 92% - means that the installation of this equipment will bring maximum heating efficiency, and this is due to original design shirts. Boilers can operate in heating systems with forced or natural circulation of the coolant, provided that the pressure in the system is at least 1.4 atm. Such conditions can provide a liquid temperature of +40/+90 0 С.

Too much power can be considered a disadvantage of this equipment - even the smallest boiler manufactured by the Zhukovsky plant is designed to heat an area of ​​​​at least 200 m 2, which means that in small houses its installation will be impractical and consumable.

The burner in any modification and brand of the boiler is made of stainless steel, so its durability is guaranteed. The shirt for hot water supply is made of copper, the body of the unit is coated with polymer or powder paint. Standard automation has temperature sensors and regulators to control the temperature of the coolant and prevent overheating of the boiler. The package also includes a thermocouple that controls the gas flow, and an air flow stabilizer, which serves to compensate for air pressure drops during gusts of wind, and shuts off the gas in calm weather.

Names	AOGB-11.6	AOGVK-11.6	AOGB-17.4	AOGVK-17.4	AOGB-23.2	AOGVK-23.2	AOGB-29	AOGB-35	AOGVK-35
Indicators
Rated power, kW	11,6	11,6	17,4	17,4	23,2	23,2	29,0	29,0	35,0
Consumption of main or bottled gas
Main, m W / h	1,19	1,19	1,75	1,75	2,32	2,32	2,95	3,56	3,56
Balloon, kg/h	0,865	0,865	1,215	1,215	–	–	–	–	–
Heated area, square meters	120	120	100-200	100-200	100-250	100-250	150-300	150-400	150-400
Efficiency ≥ 90%	90,0	90,0	90,0	90,0	90,0	90,0	90,0	90,0	90,0
DHW consumption when heating water at 35°C, liters per minute	–	3,5	–	3,5	–	7,0	–	–	10,0
Thread on the fitting, inches	1/2	1/2	3/4	3/4	3/4	3/4	3/4	3/4	3/4
Approach/retraction
To the heating system	1/2	1/2	1/2	1/2	2	2	2	2	2
To DHW system	–	1/2	–	1/2	–	1/2	–	1/2	–
Gas outlet diameter, ≥ decimeters	1,15	1,15	1,25	1,25	1,38	1,38	1,38	1,38	1,38
Dimensions, cm
Height	86,5	86,5	86,5	86,5	85,0	85,0	85,0	85,0	85,0
Width	41,0	41,0	41,0	41,0	33,0	33,0	38,0	38,0	38,0
Depth	41,0	41,0	41,0	41,0	55,0	55,0	55,0	55,0	55,0
Weight, kg	43,0	47,0	49,0	52,0	56,0	72,0	65,0	80,0	82,0
In models with a power of 23.2 29 and 35 kW - a rectangular case

Insert AOGV in heating

Professional Installation gas heater in a private house costs about 1.5 times less than the average cost of the boiler. Any unit can work as in, while the properties of energy independence are preserved in any case.

Standard installation with sealed circuit - explanation:

1. The coolant flows from the heater to the batteries with mandatory air vents;
2. A circulation pump cuts into the return pipe before entering the boiler, a coarse filter cuts in front of it;
3. The expansion tank cuts into the system before the pump.

In open-type heating systems, the expansion tank itself serves as an air vent, so it is not necessary to install valves on all radiators. The tank cuts into the coolant supply pipe, above the gas boiler, at the highest point of the pipeline, it is also allowed to cut it into the return pipe. In systems with natural circulation of the coolant, it is necessary to ensure the required pipe slope (20 per 10 running meters) so that the liquid does not stagnate in the system, but circulates freely.

Advantages of AOGV and management

When deciphering the abbreviation, the advantages of the units become clear, namely:

1. Simple and easy control of the gas heating unit allows you to organize safe and affordable regulation of the coolant temperature within the specified parameters;
2. All devices, parts and components are manufactured using high-precision technologies, but what is it like in practice? This is an absolute guarantee of safety and reliability of operation. gas equipment. In addition, some models have manual gas shutoff and coolant temperature adjustment;
3. All AOGV brands are non-volatile, that is, they are not tied to electrical networks and completely autonomous;
4. Pipe wiring in the heating system can be done with any pipes - polypropylene, cast iron, steel or metal-plastic;
5. The heat exchanger (jacket) is usually made of copper, which ensures durability;
6. Pressure drops in the gas pipeline do not affect the stability of work;
7. A high degree of thermal protection ensures maximum heat transfer of the unit and the system as a whole.

Installation of AOGV is appropriate only in private residential buildings, and not in apartments due to their high power and large size.

The price is 10,900 rubles.

Boilers of this type are designed for heating and hot water supply of residential and service premises with heat losses up to 2900 W (room area up to 300 m 2, depending on the model and thermal insulation of the room). As a rule, such devices are used for heating private sector houses.

Boilers operate on natural main gas GOST 5542-87, pressure 635 - 1764 Pa.That is, the devices are designed for our Russian standards and are maximally adapted to large gas pressure drops in our long-suffering gas network. The range of maintaining the water temperature in the apparatus is 50 - 90 °C.

Overall dimensions of the apparatus are 1179/420/533 mm (height/width/depth), in horizontal section the apparatus has a round shape. Automatics manufactured by CJSC "MASHZAVOD" (does not require power supply, which is very important in N BUT W And x operating conditions) . Plate type heat exchanger(which provides high efficiency, not less than 85%) . The device is designed for operation in systems with natural circulation of the coolant.(does not require circulation pump) , top wiring and atmospheric expansion tank. To improve the conditions of water circulation in the heating system, it is preferable to install the device in basements or semi-basements below the level of heating devices (radiators).

Boilers of this type have been manufactured by CJSC "MASHZAVOD" for more than 30 years and have proven themselves well in Ukraine and neighboring republics of the former USSR. These boilers became the prototype for the creation of gas boilers "ZhMZ" (Zhukovsky Machine-Building Plant).

These boilers differ from Dani boilers in the following parameters:

Safety automation "Eurosit" with built-in pressure stabilizer

Thrust sensor with gold-plated contacts "Campini"

Low flame stainless steel burner "Polidoro"

temperature sensor

Characteristic	AOGV-11.5
Rated power, kW	11,5
Heated area, m 2	35-120
Water consumption in hot water supply mode when heated at 45 ° C, not less than, l/min	-
Gas consumption, no more than, m 3 / hour	1,45
Efficiency during continuous operation, not less than, %	85
Weight, kg	48
dimensions
- height, mm	1179
- width, mm	420
- length, mm	533
Thread diameter on the inlet pipe of the gas pipeline of the apparatus	G 1/2-B
Thread diameter of heating pipes	G 2-B
The diameter of the thread of the pipes of the hot water supply system	-

Overview of the gas boiler AOGV-11.6-3 Economy

The household gas heating boiler with a water circuit AOGV-11.6-3 Economy is designed for water heating of residential and service premises equipped with water heating systems (CO).

The device works on natural and liquefied gases. The manufacturer supplies devices with nozzles for natural gas. To work on liquefied gas it is necessary to replace the nozzles for natural gas with nozzles for liquefied gas.

These units can be installed in a closed heating system with a membrane-type expansion tank. The pressure in the heating system in working condition (at a water temperature in the heating system of 60 - 80 ° C) should be no more than 1.5 kgf / cm2.

A safety valve must be installed on the riser (outlet pipe), adjusted to operate at a pressure in the heating system of 1.8 ± 0.1 kgf / cm2. To control the pressure in the heating system, a pressure gauge with a measurement limit of 0.4 kg/cm2 must be installed.

Rice. 1. Heating gas boiler AOGV-11.6 Household Economy

1. Traction chopper; 2. Drawbar door; 3. Casing; 4. Traction sensor; 5. Pipe for installing a thermometer; 6. Thermal bulb of the automation unit; 7. Door; 8. Traction sensor cable; 9. Serpentine; 10. Block of automation; 11. Gas tap; 12. Gas pipeline; 13. Igniter; 14. Thermocouple; 15. Shield; 16. Burner; 17.
CO water supply pipe; 18. Tank-heat exchanger; 19. Turbulator; 20. Water drainage pipe in CO.

The device is made in the form floor cabinet cylindrical shape, the front side of which is closed by a door that provides access to start the device in operation and regulate heating modes.

Rice. 2. Boiler automation unit AOGV-11.6

1. Thermocouple union nut; 2. Start button; 3. Union nut of the draft sensor; 4. Sealing washer; 5. Stock; 6. Adjusting nut; 7. Sleeve;
8. Nut; 9. Screw.

The automation unit is an electromechanical device and consists of a unit housing, inside which there are valves and a system of levers,
electromagnet, and serves to supply gas to the igniter and burner, regulate the water temperature and automatically turn off the gas supply when:

The extinction of the igniter.

A drop in gas pressure in the network below the allowable one or a gas supply interruption;

No draft in the chimney.

Traction chopper 1 (Fig. 1) is designed for automatic stabilization of the vacuum in the furnace of the apparatus, i.e. reducing the effect of fluctuations in the magnitude of the rarefaction in the chimney on the draft in the furnace of the apparatus. For successful operation, the door of the draft breaker 2 must rotate easily on the axis.

Automation gas boiler AOGV-11.6 water temperature control consists of a bellows-bulb 6 assembly installed inside the tank of the apparatus and a system of levers with a valve located in the automation unit.

An adjusting nut 6 (Fig. 2) is fixed on the block body, by turning which you can adjust the automation to a temperature from 50 °С to 90 °С. This change in temperature is caused by the movement of the bellows together with the stem 5 up (down) when the adjusting nut is rotated.

After heating the water to a temperature corresponding to the setting, the gas supply to the burner is automatically reduced, and it switches to the "small fire" mode.

When the water temperature in the apparatus drops (not more than 15 °C) as a result of heat extraction during heating or hot water, the gas supply to the burner is automatically increased. The temperature of hot water in the hot water supply system during its intake should not exceed 60 °C.

Traction automation consists of a draft sensor 4 (Fig. 1) mounted on the tank cover and a cable 8 connecting the draft sensor with a magnetic box.

Fig.3. The ignition device of the boiler AOGV-11.6

1. Thermocouple; 2. Igniter

The ignition device (Fig. 3) is designed to mount the igniter, thermocouple and ignite the main burner. The igniter flame should be around the end of the thermocouple.

The safety of the gas boiler AOGV-11.6 is ensured by automation, the operation of which occurs when:

The extinction of the flame on the igniter;

Lack of draft in the chimney;

The gas supply is cut off or the gas pressure drops below the lower value.

In this case, the gas supply to the igniter and the main burner is automatically stopped.

Preparing the AOGV-11.6 boiler for operation

The room where the AOGV-11.6 boiler is installed must necessarily have free access of air from the outside and a ventilation hood near the ceiling and comply with the requirements for the placement of thermal units intended for heating and hot water supply of single-apartment or
blocked houses.

Installation of a boiler unit in a residential building is allowed only if there is a chimney with the removal of combustion products from the apparatus into it. The chimney must meet all requirements.

The chimney channel must have a "living" section not less than the diameter of the device's connecting gas outlet device, be strictly vertical, smooth, even, without turns and narrowings.

The outer surface of the chimney, located above the roof, must be plastered cement mortar. The part of the chimney located in the attic must be plastered and thermally insulated.

Below the point of connection to the chimney of the connecting pipe from the apparatus, a “pocket” must remain in the chimney, at least 25 cm deep, with a hatch for cleaning. In order to ensure optimal working vacuum in the chimney, we recommend that the chimney height be at least 5 meters.

The connection of the AOGV-11.6 boiler to the chimney must be carried out with pipes made of roofing steel. The diameter of the pipes must not be less than the diameter of the draft breaker of the apparatus. The pipes must be pushed tightly without gaps into one another along the course of the combustion products by at least 0.5 of the pipe diameter.

The vertical section of the flue pipe, located directly above the draft arrester, should be as long as possible, but not less than 0.5 m.

The laying of connecting pipes through living rooms is prohibited. If possible, long horizontal flue pipe lengths should be avoided.

The total length of the horizontal sections of the connecting pipes should be no more than 3 m. (In existing houses, a length of no more than 6 m is allowed).

The slope of the pipe towards the gas appliance must be at least 0.01. Curve radii should not be made smaller than the pipe diameter.

The gas boiler AOGV-11.6 is installed near fireproof walls at a distance of at least 15 cm from the wall. If the apparatus is installed near a wall that is difficult to combust, its surface must be insulated with a steel sheet on an asbestos sheet 5 mm thick, protruding 10 cm beyond the dimensions of the housing.

There must be a 1 m wide passage in front of the unit. When installing the unit on wooden floor, the floor should be insulated with steel sheet over asbestos sheet 5 mm thick. The insulation should protrude 10 cm beyond the enclosure dimensions.

To improve the conditions of water circulation in the heating system, it is preferable to install the boiler as low as possible at the level of heating devices (radiators). The expansion tank is located at the highest point of the system. The heating system must be top-mounted.

The surface of the heating devices is determined by calculation. In order to avoid obtaining a large hydraulic resistance of the system, it is not recommended to underestimate the diameters of pipelines.

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