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Boiler aogv 11.6 borinsky repair of the temperature controller. Borinsky floor gas boilers: a detailed overview of the apparatus. Safety Instructions

PURPOSE

The device is intended for heat supply of residential premises and buildings for communal purposes, equipped with water heating systems with a water column height in the water circuit of not more than 6.5 m.
The device is designed for continuous operation on natural gas in accordance with GOST 5542-87.
The device is manufactured in UHL climatic version, category 4.2 according to GOST 15150-69.
Characteristics Safety Devices
  1. Connecting dimensions to the heating system correspond to "Zhukovsky"
  2. Special heat exchanger design, application quality material:
    a) durability;
    b) high efficiency;
    c) reliability.
  3. Stainless steel burner
  4. Optimum combustion chamber
  5. Temperature control
  6. Ease of installation and maintenance
  7. Polymer staining
  8. Reliability
  9. Maintainability
  1. Temperature controller to prevent overheating of the heat exchanger
  2. Shutting off the gas supply in the event of a blackout (flame control)
  3. Shutdown in the absence of traction
  4. Wind traction stabilizer
  5. Low temperature boiler lining

 (See the connection diagram in this passport of the device)

SPECIFICATIONS

Parameter or dimension name Value
AOGV-11.6-1 AOGV-17.4-1 AOGV-23.2-1
1. Fuel Natural gas
2. Nominal pressure of natural gas in front of the automation unit, Pa (mm water column) 1274 (130)
Natural gas pressure range, mm.water column 65…180* 1
3. Volume content of carbon monoxide in dry undiluted natural gas combustion products, %, not more than 0,05
4. Efficiency of the device, % not less than 89
5. Coolant water
6. Coolant parameters, no more than:
0,1
- absolute pressure, MPa;
- maximum temperature, ºС 95
- carbonate hardness, mg-eq/kg, no more 0,7
- content of suspended solids is absent
7. Rated thermal power automatic burner, kW (kcal/h) 11,6 (10000) 17,4 (15000) 23,2 (20000)
8. Gas inlet size:
- nominal diameter Du, mm 15 20 20
G 1/2 -B G 3/4 -B G 3/4 -B
9. Safety automation parameters
- gas supply shutdown time for
pilot and main burners, sec
- when the gas supply is interrupted or there is no
flame on the pilot burner, no more		 60
- in the absence of draft in the chimney, no more no less 10
10. Vacuum in the chimney behind the apparatus, Pa from 2.94 to 29.4
mm. water. Art. 0.3 to 3.0
11. Nominal passage of water connecting pipes Du, mm 40 50 50
- thread according to GOST 6357 - 81, inch G 1 1/2 -B G2-B G2-B
12. Mass of the device, kg, no more 45 50 55
13. Heated area, m 2, no more 90 140 190
14. Capacity of the heat exchanger tank, liter 39,7 37,7 35
15. Maximum temperature combustion products leaving the chimney, ° С (at a gas pressure of 180 mm of water column) 130 160 210
*1 NOTE. The device is protected from emergency supply of inlet gas pressure up to 500 mm. water. Art. gas valve design.


DEVICE AND PRINCIPLE OF WORK.

The device consists of the following components and parts: a heat exchanger tank, a main burner, an ignition burner block with a thermocouple and an ignition electrode installed in it, a combined gas valve (multifunctional regulator), a draft stabilizer, lining parts.

In the upper part of the tank - heat exchanger, a temperature controller sensor is installed, connected by a capillary tube to the thermostatic valve actuator ("bellows - thermoballoon" system), and a thermometer sensor

The design feature of the 630 EUROSIT combined valve is the presence of a device for stabilizing the outlet gas pressure, as well as the combination of valve control in one handle with the designation of the positions by the corresponding symbols and numbers on its end face and the pointer on the valve cover. The dependence of the temperature of the heated water on the position of the control knob scale is shown below:

The principle of operation of the temperature controller is based on the expansion of the liquid when heated. The working fluid, heated in the sensor (thermoballoon) from the water in the heat exchanger tank heated by the combustion of natural gas, expands and flows through the capillary tube into the bellows, which converts the volumetric expansion into a linear movement of the mechanism that drives the system of two valves (instantaneous and metering ). The design of the mechanism provides protection against thermal overload, which protects the "bellows - thermal bulb" system from damage and depressurization.

  1. When setting the desired water temperature in the apparatus with the control knob to increase, the instantaneous (click) valve first opens, then the dosing valve.
  2. When the water temperature in the device reaches the set value, the dosing valve is smoothly closed, switching the main burner to the "small gas" mode.
  3. When the temperature rises above the set value, an instantaneous (click) valve is activated, completely shutting off the gas to the main burner.
  4. In the absence of draft in the chimney, the exhaust gases from the furnace heat the draft sensor, the sensor is triggered by opening the normally closed contacts of the thermocouple circuit. The electromagnetic (inlet) valve closes and shuts off gas access to the main and pilot burners. The draft sensor is designed to operate during the absence of thrust for at least 10 seconds.
  5. When the gas supply from the network is interrupted, the pilot burner instantly goes out, the thermocouple cools down, the electromagnetic valve closes, blocking the gas access to the main and pilot burners. When the gas supply is resumed, the passage through the apparatus is completely blocked.
  6. When the gas pressure in the network drops below 0.65 kPa, the gas pressure on the pilot burner will also drop, the thermocouple EMF will drop to a value insufficient to hold the valve. The solenoid valve will close and cut off the gas supply to the burners.

POSITIONING AND INSTALLATION

Placement and installation of the apparatus, as well as gas supply to it, is carried out by a specialized construction and installation organization according to a project agreed with the operating enterprise (trust) gas facilities.

The room where the device is installed must have Free access air from the outside and a ventilation hood near the ceiling.

The temperature of the room where the device is installed must not be lower than +5 ºС.

The choice of a place for the installation of the device should be made in accordance with the instructions for the safety measures set out in section 7 of this passport.

The device is installed near fireproof walls at a distance of at least 10 cm from the wall.

  1. When installing the apparatus near a fire-resistant wall, its surface must be insulated with a steel sheet over an asbestos sheet with a thickness of at least 3 mm, protruding 10 cm beyond the dimensions of the housing. There must be a passage at least 1 meter wide in front of the apparatus.
  2. When installing the apparatus on a combustible floor, the floor must be insulated with a steel sheet over an asbestos sheet with a thickness of at least 3 mm. The insulation should protrude 10 cm beyond the enclosure dimensions.

Before starting the installation, it is necessary to depreserve the device, check the correctness of its assembly in accordance with Fig. 1 and fig. 8 of this passport, and make sure that all parts and assembly units are securely and completely fixed.

Connect the device to the chimney, gas pipeline and pipes of the heating system. The connecting pipes of the pipelines must be exactly fitted to the location of the inlet fittings of the apparatus. Connection should not be accompanied by mutual tension of pipes and units of the apparatus.

SAFETY INSTRUCTIONS

Persons who have studied this passport are allowed to service the device.

The installation and operation of the apparatus must comply with the requirements of the Rules for the Design and Safety of Operation of Hot Water Boilers, Water Heaters and Steam Boilers with Overpressure, as well as the requirements of the Safety Rules for Gas Distribution and Gas Consumption Systems. PB 12 - 529", approved by the Gosgortekhnadzor of Russia.

The operation of the devices must be carried out in accordance with the "Fire Safety Rules for residential buildings, hotels, hostels, buildings of administrative institutions and individual garages PPB - 01 - 03".

The operation of the device is allowed only with serviceable automatic safety and thermal control.

Gas automation security should provide:

  1. Reducing the gas supply when the water temperature reaches heating system set value.
  2. Shutdown of gas supply to the main burner when the set heating temperature is exceeded.
  3. Turn off the gas supply to the device in the following cases:
    • when the gas supply to the apparatus is interrupted (for a time not exceeding 60 seconds);
    • in the absence of draft depression or in the boiler furnace (for a time not less than 10 seconds and not more than 60 seconds);
    • when the torch of the pilot burner goes out (for a time not exceeding 60 seconds).

During operation of the device, the temperature hot water must not exceed 95 °C.

It is forbidden:

  1. operate the device with the heating system partially filled with water;
  2. use other liquids as a heat carrier instead of water**;
  3. install shut-off and control valves on the supply line and the pipeline connecting the heating system with expansion tank;
  4. operate the device in case of gas leakage through the gas pipeline connections;
  5. use an open flame to detect gas leaks;
  6. operate the device in case of a malfunction of the gas network, chimney or automation;
  7. independently troubleshoot the device;
  8. make any structural changes to the apparatus, gas pipeline and heating system.

When the machine is not in operation, all gas valves: in front of the burner and on the gas pipeline in front of the machine, must be in the closed position (the handle of the valve is perpendicular to the gas pipeline).

Any malfunctions during the operation of the apparatus on gas must be immediately reported to the emergency service of the operating enterprise of the gas economy.

If gas is found in a room, immediately stop its supply, ventilate all rooms and call an emergency or repair service. Until the malfunction is eliminated, it is forbidden to light matches in the room, smoke, use

** It is allowed to use household coolant "Olga" (manufacturer: CJSC "Plant of Organic Products") according to the instructions for use. After a period of operation, the coolant must be drained and disposed of.

The manufacturer reserves the right to make changes to the design and appearance products.
This technical documentation may differ from the description above, see the instruction manual enclosed with each boiler upon purchase.

Distinctive feature boiler AOGV 11.6(M) lies in the fact that all connecting dimensions are exactly the same as for a similar boiler of the Zhukovsky plant. This will allow you to easily replace the Zhukovsky boiler with the Borinsky one without additional investments and technical changes.

Buying gas boiler AOGV-11.6(M) made at the Russian plant in the Lipetsk region by skilled workers with a sober head and straight hands, you - first of all, get comfort and warmth for yourself and your family. The boilers of OAO Borinskoye do not leak or break because the management of the plant cares about the quality of its products and always meets all the standards and state standards in production.

AOGV-11.6(M) - one of the most popular among inexpensive and most importantly reliable Russian boilers, for heating rooms ranging from 40 to 90m².

The AOGV-11.6(M) boiler has a security system that operates during:

  • lack of gas or traction;
  • water overheating;
  • maintaining the set temperature;

Reliable and convenient automationSitwith piezo ignition will give you a long, faithful service.

Attention! the AOGV 11.6 boiler is single-circuit and is intended only for heating your home. If using this boiler you want to have hot water supply, then you must use a double-circuit analog - boiler AKGV 11.6 (M)

Technical parameters of the boiler AOGV-11.6 (M)

Manufacturer

OAO Borinskoye Russia

Guarantee period

3 years (36 months)

Fuel

Natural gas

Automation type

EUROSIT (Italy)

Rated thermal power of the automatic burner, kW (kcal/h)

11,6 (10000)

Heated area, m²

Natural gas pressure in front of the automation unit, Pa (mm water column)

- nominal

1274 (130)

- minimum

637 (65)

- maximum

1764 (180)

Volumetric content of carbon monoxide in dry undiluted natural gas combustion products, %, no more

Efficiency of the apparatus, % not less than

coolant

Water GOST 2874-82

Heat carrier parameters, no more:

- absolute pressure, MPa

- maximum temperature, °C

- carbonate hardness, mg-eq/kg

is absent

Gas connection size:

- nominal diameter Du, mm

- thread according to GOST 6357-81

G1/2-B

Security automation settings. Time to turn off the gas supply to the pilot and main burners, sec:

- when the gas supply is interrupted or there is no flame on the pilot burner, no more

- in the absence of draft in the chimney

Vacuum in the chimney behind the apparatus, Pa (mm water column)

2.94 to 29.4
(from 0.3 to 3.0)

Conditional passage of water connecting branch pipes Du, mm

thread according to GOST 6357-81

G 1 ½ - B

Heat exchanger tank capacity, l

The maximum temperature of the combustion products leaving the chimney, ° C at a gas pressure of 180 mm of water. Art.

Machine weight, kg

dimensions:

- width, mm

- depth, mm

- height, mm

Contents of delivery:

  • Boiler AOGV-11.6 (M) assembled is lined with foam in cardboard box
  • Technical certificate
  • Certificate of conformity

In the territory Russian Federation and other post-Soviet countries, old water-heating units are known. Together with them, such models as the AOGV 11 6 boiler are widespread - devices manufactured by factories in the cities of Zhukovsky and Rostov. The device runs on natural gas - the cheapest modern fuel. The boiler is unpretentious in terms of operation and maintenance.

Fuel for this unit is cheap

Features of AOGV

The abbreviation AOGV stands for simply - a gas water heating heating apparatus. The number after the letters indicates the power of the model, that is, the AOGV 116 boiler is a unit of 11.6 kW, respectively.

AT technical specifications AOGV 11 6 3 indicates that the boiler is intended for heating a residential private house, a garage or a small utility room. The model is only shown in floor version, household units have a power in the range of 11-29 kW. The fuel used to operate the device is natural gas.

At the bottom of the boiler is a heat exchanger, under it is located gas-burner. It is she who heats the water. The unit can be converted for use liquefied gas. High quality steel is used to manufacture the body of the device. The heat exchanger is made of tubes, which ensures a high efficiency of the device.

In this video you will learn how to light the boiler AOGV 11.5

On the back there are two fittings for inlet and outlet. The top one works with a straight line, the bottom one with a reverse one. Top part the body is attached to the chimney, its diameter must exceed 12 cm. Manufacturers produce two types of boilers - single and double-circuit boilers. The latter are intended not only for heating, but also for heating water.

Distinctive characteristics of boilers

Among buyers, boilers of the Universal and Economy models are especially popular. There are significant differences in the technical characteristics of AOGV 116 of these series. The Economy version is manufactured using Russian automation; this unit can be controlled using a solenoid valve and a temperature control knob. They are connected to a thrust sensor and a thermocouple - one of the most important elements of the device.

The detail looks like a thick rod made of copper. It is necessary to control the fire on the igniter. When the draft level is lowered, the sensor is triggered, the valve at this time must shut off the natural gas supply.

Boiler AOGV 11.6 series The station wagon is produced on the basis of Italian automation. The unit is distinguished by the presence of an automatic thermostat and piezo ignition. The device can be turned on by pressing just one button, while there is no attachment to electricity networks.

There is another series of units - Comfort, it is equipped with American parts. Piezo ignition is also built into these models, but it has a different design.

Advantages and disadvantages

Among all the characteristics of the AOGV 11.6 boiler, its main advantages and disadvantages are distinguished. There are several main advantages:

  • the possibility of using natural and liquefied gas as a fuel;
  • energy independence;
  • compatibility with any system material;
  • uninterrupted operation with natural and forced circulation.

The unit can be connected to any heating system. It can be made of cast iron, metal-plastic, polypropylene or steel. That is why such boilers are considered universal. There are also some disadvantages of devices:

  • the Economy series is made using obsolete parts;
  • in the event of a breakdown, it is difficult for craftsmen to find suitable parts;
  • compared to other units, this version has a rather high price.

Since Economy boilers are produced using elements made according to samples of Soviet engineers, it is very difficult to replace them during repairs. Better not to buy the most cheap options , and opt for Universal. Although in the case of buying models with imported parts, difficulties also arise, since they are not available on the domestic market. You will have to order replacement parts for damaged parts directly from the manufacturer. The average cost of boilers is 11-17 thousand rubles, which significantly exceeds the price of units from other manufacturers.